Sheet Metal Relief Cuts

In general a minimum bend relief is equal to the material thickness plus the inside bend radius.

Sheet metal relief cuts. Options in basic sheet metal base flange tab. In the corner relief propertymanager under scope select the sheet metal body to which to apply the corner relief. Under corners click collect all corners to list all corners in the sheet metal body. Sheet metal parts may have sharp corners but designing a fillet of the material s thickness will make parts more cost effective.

Bend relief synchronous sheet metal is pretty cool even cooler than just normal synchronous modeling if you ll excuse that word. The width of the relief should be a material thickness or greater preferably a material thickness 1 64. When designing parts for laser cutting one should not make holes smaller than the thickness of the material. There are two things that can be done to reduce the risk of sheet metal tearing.

Not shown scroll down in property manager is an auto relief setting that controls how corners and relief cuts are handled. To eliminate this a bend relief is added so the edge of the sheet metal is perpendicular to the bend. For example if you make a partial flange as above using all the defaults the software makes relief cuts at the end of the bends as shown to the right. Sheet metal relief cut need to lay a flat pattern of a sheet metal part with a flange with a cut because it is not full length of the original face.

When sheet metal makes a transition from a bend to a flat surface or to another bend it tends to rip and tear. Bend relief cut into the part again the depth of the relief should be greater than the radius of the bend. This same tool can be used to make a flat piece of sheet metal that one would use to add edge flanges and other useful sheet metal features. A 1 degree tolerance on all bend angles.

You can add a corner relief to a single sheet metal body. First utilize minimal bend radius of internal bend radius equal to material thickness. Relief cuts help parts avoid overhangs and tearing at bends.